Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 - Additional modules.BMS Main\.1.WebHome1 +drafts.bms-main-2-1.WebHome - Content
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... ... @@ -1,201 +1,220 @@ 1 -= Headers=1 +== 2.1 Connection procedure == 2 2 3 +The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers. 4 + 5 +1. Connect the charging and discharging contactors to the P6-P9 headers. 6 +1. Connect a current sensor to the P12 header according to its documentation. The positive current direction (indicated by an arrow on the sensor) corresponds to the battery charging. It is recommended to use a shielded cable to connect the current sensor, the shield should be grounded on the side of the current sensor. The cable should be positioned as far as possible from the high current circuits. If the current sensor has a reference voltage line, connect it to pin 4 of the P12 header. 7 +1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3. 8 +1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor. 9 + 10 +== 2.2 Headers description == 11 + 3 3 The BMS Main 2.1 headers are shown in figure below. 4 4 5 -[[The BMS Main 2.1 headers>>image:17315163 93377-928.jpeg||height="430" width="428"]]14 +[[The BMS Main 2.1 headers>>image:1731517946345-632.png||height="417" width="451"]] 6 6 7 -== P1 – header for power supply == 16 +(% class="wikigeneratedid" %) 17 +Following chapters describes the BMS Main 2.1 headers pinout. 8 8 9 - [[image:1731516593096-166.png||data-xwiki-image-style-alignment="center"height="93"width="49"]]19 +=== 2.2.1 P1 – header for power supply === 10 10 11 -|**Pin**|**Name**|**Description** 12 -|**1**|**GND**|Ground 13 -|**2**|**V+**|Supply voltage 9-30V 21 +[[image:1731516593096-166.png||height="80" width="42"]] 14 14 15 -== P15 – header for BMS Logic == 23 +(% style="width:339px" %) 24 +|(% style="width:71px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:174px" %)**Description** 25 +|(% style="width:71px" %)**1**|(% style="width:91px" %)**GND**|(% style="width:174px" %)Ground 26 +|(% style="width:71px" %)**2**|(% style="width:91px" %)**V+**|(% style="width:174px" %)Supply voltage 9-30V 16 16 17 - [[image:1731516577472-301.png||data-xwiki-image-style-alignment="center"height="90"width="83"]]28 +=== 2.2.2 P15 – header for BMS Logic === 18 18 19 -|**Pin**|**Name**|**Description** 20 -|**1**|**RS485_A**|RS-485 line A for communication with BMS Logic 21 -|**2**|**RS485_B**|RS-485 line B for communication with BMS Logic 22 -|**3**|**+5V**|Supply voltage for BMS Logic 23 -|**4**|**GND**|Ground 30 +[[image:1731516577472-301.png||height="77" width="71"]] 24 24 25 -== P12 – header for current sensor == 32 +(% style="width:524px" %) 33 +|(% style="width:69px" %)**Pin**|(% style="width:97px" %)**Name**|(% style="width:355px" %)**Description** 34 +|(% style="width:69px" %)**1**|(% style="width:97px" %)**RS485_A**|(% style="width:355px" %)RS-485 line A for communication with BMS Logic 35 +|(% style="width:69px" %)**2**|(% style="width:97px" %)**RS485_B**|(% style="width:355px" %)RS-485 line B for communication with BMS Logic 36 +|(% style="width:69px" %)**3**|(% style="width:97px" %)**+5V**|(% style="width:355px" %)Supply voltage for BMS Logic 37 +|(% style="width:69px" %)**4**|(% style="width:97px" %)**GND**|(% style="width:355px" %)Ground 26 26 27 - [[image:1731516685999-633.png||data-xwiki-image-style-alignment="center"height="98" width="90"]]39 +=== 2.2.3 P12 – header for current sensor === 28 28 29 -|**Pin**|**Name**|**Description** 30 -|**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA 31 -|**2**|**GND**|Ground 32 -|**3**|**Vcs**|ADC input (current sensor output) 33 -|**4**|**Vref**|ADC input (current sensor reference signal) 41 +[[image:1731516685999-633.png||height="74" width="68"]] 34 34 35 -== P13 – header for humidity sensor == 43 +(% style="width:531px" %) 44 +|(% style="width:75px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:360px" %)**Description** 45 +|(% style="width:75px" %)**1**|(% style="width:93px" %)**+5V**|(% style="width:360px" %)Supply voltage for the current sensor 5V, max 50 mA 46 +|(% style="width:75px" %)**2**|(% style="width:93px" %)**GND**|(% style="width:360px" %)Ground 47 +|(% style="width:75px" %)**3**|(% style="width:93px" %)**Vcs**|(% style="width:360px" %)ADC input (current sensor output) 48 +|(% style="width:75px" %)**4**|(% style="width:93px" %)**Vref**|(% style="width:360px" %)ADC input (current sensor reference signal) 36 36 37 - [[image:1731516942455-641.png||data-xwiki-image-style-alignment="center"]]50 +=== 2.2.4 P13 – header for humidity sensor === 38 38 39 -|**Pin**|**Name**|**Description** 40 -|**1**|**+5V**|Supply voltage 5 V, max 50 mA 41 -|**2**|**GND**|Ground 42 -|**3**|**Vhs**|ADC input (humidity sensor output) 43 -|**4**|**Vts**|ADC input (temperature sensor output) 52 +[[image:1731516942455-641.png||height="70" width="64"]] 44 44 45 -P8 – header of relay 1 54 +(% style="width:531px" %) 55 +|(% style="width:77px" %)**Pin**|(% style="width:92px" %)**Name**|(% style="width:359px" %)**Description** 56 +|(% style="width:77px" %)**1**|(% style="width:92px" %)**+5V**|(% style="width:359px" %)Supply voltage 5 V, max 50 mA 57 +|(% style="width:77px" %)**2**|(% style="width:92px" %)**GND**|(% style="width:359px" %)Ground 58 +|(% style="width:77px" %)**3**|(% style="width:92px" %)**Vhs**|(% style="width:359px" %)ADC input (humidity sensor output) 59 +|(% style="width:77px" %)**4**|(% style="width:92px" %)**Vts**|(% style="width:359px" %)ADC input (temperature sensor output) 46 46 47 - [[image:1731517023208-641.png]]61 +=== 2.2.5 P8 – header of relay 1 === 48 48 63 +[[image:1731517023208-641.png||height="80" width="42"]] 64 + 49 49 By default, relay 1 is used to control the discharging contactor. 50 50 51 -|**Pin**|**Name**|**Description** 52 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 53 -|**2**|**NO**|Normally open contact 67 +(% style="width:527px" %) 68 +|(% style="width:82px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:351px" %)**Description** 69 +|(% style="width:82px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:351px" %)Switching voltage (up to 55V, max 2A) 70 +|(% style="width:82px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:351px" %)Normally open contact 54 54 55 -P9 – header of relay 2 72 +=== 2.2.6 P9 – header of relay 2 === 56 56 57 -[[image:1731517025702-799.png]] 74 +[[image:1731517025702-799.png||height="71" width="37"]] 58 58 59 59 By default, relay 2 is used to output the “Allow charging” signal. 60 60 61 -|**Pin**|**Name**|**Description** 62 -|**1**|**V+**|Switching voltage (up to 55V, max 2A) 63 -|**2**|**NO**|Normally open contact 78 +(% style="width:524px" %) 79 +|(% style="width:89px" %)**Pin**|(% style="width:91px" %)**Name**|(% style="width:341px" %)**Description** 80 +|(% style="width:89px" %)**1**|(% style="width:91px" %)**V+**|(% style="width:341px" %)Switching voltage (up to 55V, max 2A) 81 +|(% style="width:89px" %)**2**|(% style="width:91px" %)**NO**|(% style="width:341px" %)Normally open contact 64 64 65 -P6 – header of relay 3 83 +=== 2.2.7 P6 – header of relay 3 === 66 66 67 -[[image:1731517025702-799.png]] 85 +[[image:1731517025702-799.png||height="67" width="35"]] 68 68 69 69 By default, relay 3 is used to control the charging contactor. 70 70 71 -|**Pin**|**Name**|**Description** 72 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 73 -|**2**|**NO**|Normally open contact 89 +(% style="width:524px" %) 90 +|(% style="width:101px" %)**Pin**|(% style="width:88px" %)**Name**|(% style="width:332px" %)**Description** 91 +|(% style="width:101px" %)**1**|(% style="width:88px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 92 +|(% style="width:101px" %)**2**|(% style="width:88px" %)**NO**|(% style="width:332px" %)Normally open contact 74 74 75 -P7 – header of relay 4 94 +=== 2.2.8 P7 – header of relay 4 === 76 76 77 -[[image:1731517025702-799.png]] 96 +[[image:1731517025702-799.png||height="65" width="34"]] 78 78 79 79 By default, relay 4 is used to control the heater. 80 80 81 -|**Pin**|**Name**|**Description** 82 -|**1**|**V+**|Switching voltage (up to 55V, max 8A) 83 -|**2**|**NO**|Normally open contact 100 +(% style="width:530px" %) 101 +|(% style="width:102px" %)**Pin**|(% style="width:93px" %)**Name**|(% style="width:332px" %)**Description** 102 +|(% style="width:102px" %)**1**|(% style="width:93px" %)**V+**|(% style="width:332px" %)Switching voltage (up to 55V, max 8A) 103 +|(% style="width:102px" %)**2**|(% style="width:93px" %)**NO**|(% style="width:332px" %)Normally open contact 84 84 85 -P14 – header for CAN and RS-485 interfaces 105 +=== 2.2.9 P14 – header for CAN and RS-485 interfaces === 86 86 87 -[[image:1731517180930-597.png]] 107 +[[image:1731517180930-597.png||height="81" width="113"]] 88 88 89 -|**Pin**|**Name**|**Description** 90 -|**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment 91 -|**2**|**CAN_H**|CAN H line for communication with external equipment 92 -|**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA 93 -|**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment 94 -|**5**|**CAN_L**|CAN L line for communication with external equipment 95 -|**6**|**GND_CAN**|Ground 109 +(% style="width:641px" %) 110 +|(% style="width:107px" %)**Pin**|(% style="width:127px" %)**Name**|(% style="width:404px" %)**Description** 111 +|(% style="width:107px" %)**1**|(% style="width:127px" %)**EXT_RS485_A**|(% style="width:404px" %)RS-485 line A for communication with external equipment 112 +|(% style="width:107px" %)**2**|(% style="width:127px" %)**CAN_H**|(% style="width:404px" %)CAN H line for communication with external equipment 113 +|(% style="width:107px" %)**3**|(% style="width:127px" %)**+5V_CAN**|(% style="width:404px" %)Supply voltage 5V for external devices, max 200 mA 114 +|(% style="width:107px" %)**4**|(% style="width:127px" %)**EXT_RS485_B**|(% style="width:404px" %)RS-485 line B for communication with external equipment 115 +|(% style="width:107px" %)**5**|(% style="width:127px" %)**CAN_L**|(% style="width:404px" %)CAN L line for communication with external equipment 116 +|(% style="width:107px" %)**6**|(% style="width:127px" %)**GND_CAN**|(% style="width:404px" %)Ground 96 96 97 -P21 – CAN termination resistor jumper 118 +=== 2.2.10 P21 – CAN termination resistor jumper === 98 98 99 -[[image:1731517188900-976.png]] 120 +[[image:1731517188900-976.png||height="78" width="149"]] 100 100 101 101 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout: 102 102 103 -|**Pin**|**Name**|**Description** 104 -|**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected 105 -|**2-3**|**-**|Termination resistor 120 Ohm is not connected 124 +(% style="width:643px" %) 125 +|**Pin**|(% style="width:122px" %)**Name**|(% style="width:400px" %)**Description** 126 +|**1-2**|(% style="width:122px" %)**120 Ohm**|(% style="width:400px" %)Termination resistor 120 Ohm is connected 127 +|**2-3**|(% style="width:122px" %)**-**|(% style="width:400px" %)Termination resistor 120 Ohm is not connected 106 106 107 -P22 - RS-485 termination resistor jumper 129 +=== 2.2.11 P22 - RS-485 termination resistor jumper === 108 108 109 -[[image:1731517195672-298.png]] 131 +[[image:1731517195672-298.png||height="81" width="155"]] 110 110 111 111 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout: 112 112 113 -|**Pin**|**Name**|**Description** 114 -|**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected 115 -|**2-3**|**-**|Terminating resistor 120 Ohm is not connected 135 +(% style="width:644px" %) 136 +|**Pin**|(% style="width:121px" %)**Name**|(% style="width:402px" %)**Description** 137 +|**1-2**|(% style="width:121px" %)**120 Ohm**|(% style="width:402px" %)Terminating resistor 120 Ohm is connected 138 +|**2-3**|(% style="width:121px" %)**-**|(% style="width:402px" %)Terminating resistor 120 Ohm is not connected 116 116 117 -P11 – header for discrete inputs/outputs 140 +=== 2.2.12 P11 – header for discrete inputs/outputs === 118 118 142 +[[image:1731517206246-979.png||height="81" width="258"]] 119 119 120 -|**Pin**|**Name**|**Description** 121 -|**16**|**IN_1**|Discrete input #1 “dry contact” (+5V) 122 -|**8**|**GND_1**|Discrete input #1 “dry contact” (ground) 123 -|**15**|**IN_2**|Discrete input #2 “dry contact” (+5V) 124 -|**7**|**GND_2**|Discrete input #2 “dry contact” (ground) 125 -|**14**|**IN_3**|Discrete input #3 “dry contact” (+5V) 126 -|**6**|**GND_3**|Discrete input #3 “dry contact” (ground) 127 -|**13**|**IN_4**|Discrete input #4 “dry contact” (+5V) 128 -|**5**|**GND_4**|Discrete input #4 “dry contact” (ground) 129 -|**12**|**OUT_4**|Discrete output #4 (+5V, 20mA) 130 -|**4**|**GND_OUT_4**|Discrete output #4 (ground) 131 -|**11**|**OUT_3**|Discrete output #3 (+5V, 20mA) 132 -|**3**|**GND_OUT_3**|Discrete output #3 (ground) 133 -|**10**|**OUT_2**|Discrete output #2 (+5V, 20mA) 134 -|**2**|**GND_OUT_2**|Discrete output #2 (ground) 135 -|**9**|**OUT_1**|Discrete output #1 (+5V, 20mA) 136 -|**1**|**GND_OUT_1**|Discrete output #1 (ground) 144 +(% style="width:584px" %) 145 +|(% style="width:98px" %)**Pin**|(% style="width:157px" %)**Name**|(% style="width:326px" %)**Description** 146 +|(% style="width:98px" %)**16**|(% style="width:157px" %)**IN_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (+5V) 147 +|(% style="width:98px" %)**8**|(% style="width:157px" %)**GND_1**|(% style="width:326px" %)Discrete input #1 “dry contact” (ground) 148 +|(% style="width:98px" %)**15**|(% style="width:157px" %)**IN_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (+5V) 149 +|(% style="width:98px" %)**7**|(% style="width:157px" %)**GND_2**|(% style="width:326px" %)Discrete input #2 “dry contact” (ground) 150 +|(% style="width:98px" %)**14**|(% style="width:157px" %)**IN_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (+5V) 151 +|(% style="width:98px" %)**6**|(% style="width:157px" %)**GND_3**|(% style="width:326px" %)Discrete input #3 “dry contact” (ground) 152 +|(% style="width:98px" %)**13**|(% style="width:157px" %)**IN_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (+5V) 153 +|(% style="width:98px" %)**5**|(% style="width:157px" %)**GND_4**|(% style="width:326px" %)Discrete input #4 “dry contact” (ground) 154 +|(% style="width:98px" %)**12**|(% style="width:157px" %)**OUT_4**|(% style="width:326px" %)Discrete output #4 (+5V, 20mA) 155 +|(% style="width:98px" %)**4**|(% style="width:157px" %)**GND_OUT_4**|(% style="width:326px" %)Discrete output #4 (ground) 156 +|(% style="width:98px" %)**11**|(% style="width:157px" %)**OUT_3**|(% style="width:326px" %)Discrete output #3 (+5V, 20mA) 157 +|(% style="width:98px" %)**3**|(% style="width:157px" %)**GND_OUT_3**|(% style="width:326px" %)Discrete output #3 (ground) 158 +|(% style="width:98px" %)**10**|(% style="width:157px" %)**OUT_2**|(% style="width:326px" %)Discrete output #2 (+5V, 20mA) 159 +|(% style="width:98px" %)**2**|(% style="width:157px" %)**GND_OUT_2**|(% style="width:326px" %)Discrete output #2 (ground) 160 +|(% style="width:98px" %)**9**|(% style="width:157px" %)**OUT_1**|(% style="width:326px" %)Discrete output #1 (+5V, 20mA) 161 +|(% style="width:98px" %)**1**|(% style="width:157px" %)**GND_OUT_1**|(% style="width:326px" %)Discrete output #1 (ground) 137 137 138 -1. 139 -11. 140 -111. DS1 – power indicator 163 += 2.3 Indicators = 141 141 142 -|**State**|**Description** 143 -|**Lights red**|The device is powered 144 -|**Off**|The device is not powered 165 +=== 2.3.1 DS1 – power indicator === 145 145 146 -1. 147 -11. 148 -111. DS2 – operation indicator 167 +(% style="width:442px" %) 168 +|(% style="width:138px" %)**State**|(% style="width:301px" %)**Description** 169 +|(% style="width:138px" %)**Lights red**|(% style="width:301px" %)The device is powered 170 +|(% style="width:138px" %)**Off**|(% style="width:301px" %)The device is not powered 149 149 150 -|**State**|**Description** 151 -|**Blinking green**|The BMS firmware is running 152 -|**Off**|The BMS firmware is not running 172 +=== 2.3.2 DS2 – operation indicator === 153 153 154 -1. 155 -11. 156 -111. DS3 – communication indicator 174 +(% style="width:442px" %) 175 +|(% style="width:137px" %)**State**|(% style="width:302px" %)**Description** 176 +|(% style="width:137px" %)**Blinking green**|(% style="width:302px" %)The BMS firmware is running 177 +|(% style="width:137px" %)**Off**|(% style="width:302px" %)The BMS firmware is not running 157 157 158 -|**State**|**Description** 159 -|**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards 160 -|**Blinking yellow (25Hz)**|Communication with BMS Logic is established 179 +=== 2.3.3 DS3 – communication indicator === 161 161 162 -1. 163 -11. 164 -111. DS4 – error indicator 181 +(% style="width:539px" %) 182 +|(% style="width:175px" %)**State**|(% style="width:361px" %)**Description** 183 +|(% style="width:175px" %)**Blinking yellow (2Hz)**|(% style="width:361px" %)Initializing communication with BMS Logic boards 184 +|(% style="width:175px" %)**Blinking yellow (25Hz)**|(% style="width:361px" %)Communication with BMS Logic is established 165 165 166 -|**State**|**Description** 167 -|**Blinking red**|Errors in communication with BMS Logic 186 +=== 2.3.4 DS4 – error indicator === 168 168 169 - 1.170 -1 1.171 - 111.DS7–relay1indicator188 +(% style="width:539px" %) 189 +|(% style="width:176px" %)**State**|(% style="width:360px" %)**Description** 190 +|(% style="width:176px" %)**Blinking red**|(% style="width:360px" %)Errors in communication with BMS Logic 172 172 173 -|S**tate**|**Description** 174 -|**Lights green**|Relay #1 is closed 175 -|**Off**|Relay #1 is opened 192 +=== 2.3.5 DS7 – relay 1 indicator === 176 176 177 -1. 178 -11. 179 -111. DS8 – relay 2 indicator 194 +(% style="width:541px" %) 195 +|(% style="width:179px" %)**State**|(% style="width:359px" %)**Description** 196 +|(% style="width:179px" %)**Lights green**|(% style="width:359px" %)Relay #1 is closed 197 +|(% style="width:179px" %)**Off**|(% style="width:359px" %)Relay #1 is opened 180 180 181 -|**State**|**Description** 182 -|**Lights green**|Relay #2 is closed 183 -|**Off**|Relay #2 is opened 199 +=== 2.3.6 DS8 – relay 2 indicator === 184 184 185 -1. 186 -11. 187 -111. DS5 – relay 3 indicator 201 +(% style="width:542px" %) 202 +|(% style="width:180px" %)**State**|(% style="width:359px" %)**Description** 203 +|(% style="width:180px" %)**Lights green**|(% style="width:359px" %)Relay #2 is closed 204 +|(% style="width:180px" %)**Off**|(% style="width:359px" %)Relay #2 is opened 188 188 189 -|**State**|**Description** 190 -|**Lights green**|Relay #3 is closed 191 -|**Off**|Relay #3 is opened 206 +=== 2.3.7 DS5 – relay 3 indicator === 192 192 193 -1. 194 -11. 195 -111. DS6 – relay 4 indicator 208 +(% style="width:542px" %) 209 +|(% style="width:183px" %)**State**|(% style="width:356px" %)**Description** 210 +|(% style="width:183px" %)**Lights green**|(% style="width:356px" %)Relay #3 is closed 211 +|(% style="width:183px" %)**Off**|(% style="width:356px" %)Relay #3 is opened 196 196 197 -|**State**|**Description** 198 -|**Lights green**|Relay #4 is closed 199 -|**Off**|Relay #4 is opened 213 +=== 2.3.8 DS6 – relay 4 indicator === 200 200 215 +(% style="width:542px" %) 216 +|(% style="width:187px" %)**State**|(% style="width:352px" %)**Description** 217 +|(% style="width:187px" %)**Lights green**|(% style="width:352px" %)Relay #4 is closed 218 +|(% style="width:187px" %)**Off**|(% style="width:352px" %)Relay #4 is opened 219 + 201 201
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