Wiki source code of 2. Installation and connection

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1 == 2.1 Installation procedure ==
2
3 Overall and mounting dimensions of the BMS Main 2.1 are shown below.
4
5 [[image:1732198397369-222.png||data-xwiki-image-style-alignment="center" height="393" width="556"]]
6
7 |**Parameter**|**Value**
8 |Overall dimensions (length × width × height), mm|120 × 120 × 32
9 |Mounting dimensions (length × width), mm|114 × 114
10 |Mounting holes|M3
11
12 == 2.2 Connection procedure ==
13
14 The mounting area of the BMS Main 2.1 must be protected from mechanical particles (dust, dirt, large objects) and water. The installation site must provide convenient access for subsequent connection to the device’s headers.
15
16 1. Connect the charging and discharging contactors to the P6-P9 headers.
17 1. Connect a current sensor to the P12 header according to its documentation. The positive current direction (indicated by an arrow on the sensor) corresponds to the battery charging. It is recommended to use a shielded cable to connect the current sensor, the shield should be grounded on the side of the current sensor. The cable should be positioned as far as possible from the high current circuits. If the current sensor has a reference voltage line, connect it to pin 4 of the P12 header.
18 1. Connect the BMS Main 2.1 to the on-board CAN network. Observe the rules for connecting CAN devices. If the BMS Main 2.1 is the last device on a bus, close pins 1-2 on the P21 jumper, otherwise leave the jumper on pins 2-3.
19 1. Connect a power supply to the P1 header. It is not recommended to power the BMS Main 2.1 from the battery only, since at a critical discharge of the battery, it is not possible to turn on the BMS and close the charging contactor.
20
21 == 2.3 ​​​​Headers description ==
22
23 The BMS Main 2.1 headers are shown in figure below.
24
25 [[image:1731516393377-928.jpeg||alt="1731517946345-632.png" data-xwiki-image-style-alignment="center" height="417" width="451"]]
26
27 (% class="wikigeneratedid" %)
28 Following chapters describes the BMS Main 2.1 headers pinout.
29
30 === 2.3.1 P1 – header for power supply ===
31
32 [[image:1732198827034-560.png||height="78" width="41"]]
33
34 |**Pin**|**Name**|**Description**
35 |**1**|**GND**|Ground
36 |**2**|**V+**|Supply voltage 9-30V
37
38 === 2.3.2 P15 – header for BMS Logic ===
39
40 [[image:1732198890482-787.png||height="77" width="71"]]
41
42 |**Pin**|**Name**|**Description**
43 |**1**|**RS485_A**|RS-485 line A for communication with BMS Logic
44 |**2**|**RS485_B**|RS-485 line B for communication with BMS Logic
45 |**3**|**+5V**|Supply voltage for BMS Logic
46 |**4**|**GND**|Ground
47
48 === 2.3.3 P12 – header for current sensor ===
49
50 [[image:1732198890482-787.png||height="77" width="71"]]
51
52 |**Pin**|**Name**|**Description**
53 |**1**|**+5V**|Supply voltage for the current sensor 5V, max 50 mA
54 |**2**|**GND**|Ground
55 |**3**|**Vcs**|ADC input (current sensor output)
56 |**4**|**Vref**|ADC input (current sensor reference signal)
57
58 === 2.3.4 P13 – header for humidity sensor ===
59
60 [[image:1732198896526-660.png||height="70" width="64"]]
61
62 |**Pin**|**Name**|**Description**
63 |**1**|**+5V**|Supply voltage 5 V, max 50 mA
64 |**2**|**GND**|Ground
65 |**3**|**Vhs**|ADC input (humidity sensor output)
66 |**4**|**Vts**|ADC input (temperature sensor output)
67
68 === 2.3.5 P8 – header of relay 1 ===
69
70 [[image:1732198827034-560.png||height="78" width="41"]]
71
72 By default, relay 1 is used to control the discharging contactor.
73
74 |**Pin**|**Name**|**Description**
75 |**1**|**V+**|Switching voltage (up to 55V, max 2A)
76 |**2**|**NO**|Normally open contact
77
78 === 2.3.6 P9 – header of relay 2 ===
79
80 [[image:1732198827034-560.png||height="78" width="41"]]
81
82 By default, relay 2 is used to output the “Allow charging” signal.
83
84 |**Pin**|**Name**|**Description**
85 |**1**|**V+**|Switching voltage (up to 55V, max 2A)
86 |**2**|**NO**|Normally open contact
87
88 === 2.3.7 P6 – header of relay 3 ===
89
90 [[image:1732198827034-560.png||height="78" width="41"]]
91
92 By default, relay 3 is used to control the charging contactor.
93
94 |**Pin**|**Name**|**Description**
95 |**1**|**V+**|Switching voltage (up to 55V, max 8A)
96 |**2**|**NO**|Normally open contact
97
98 === 2.3.8 P7 – header of relay 4 ===
99
100 [[image:1732198827034-560.png||height="78" width="41"]]
101
102 By default, relay 4 is used to control the heater.
103
104 |**Pin**|**Name**|**Description**
105 |**1**|**V+**|Switching voltage (up to 55V, max 8A)
106 |**2**|**NO**|Normally open contact
107
108 === 2.3.9 P14 – header for CAN and RS-485 interfaces ===
109
110 [[image:1731517180930-597.png||height="81" width="113"]]
111
112 (% style="width:641px" %)
113 |**Pin**|**Name**|**Description**
114 |**1**|**EXT_RS485_A**|RS-485 line A for communication with external equipment
115 |**2**|**CAN_H**|CAN H line for communication with external equipment
116 |**3**|**+5V_CAN**|Supply voltage 5V for external devices, max 200 mA
117 |**4**|**EXT_RS485_B**|RS-485 line B for communication with external equipment
118 |**5**|**CAN_L**|CAN L line for communication with external equipment
119 |**6**|**GND_CAN**|Ground
120
121 === 2.3.10 P21 – CAN termination resistor jumper ===
122
123 [[image:1731517188900-976.png||height="78" width="149"]]
124
125 To connect the termination resistor between the lines **CAN_H** and **CAN_L**, install a jumper, according to the P21 pinout:
126
127 |**Pin**|**Name**|**Description**
128 |**1-2**|**120 Ohm**|Termination resistor 120 Ohm is connected
129 |**2-3**|**-**|Termination resistor 120 Ohm is not connected
130
131 === 2.3.11 P22 - RS-485 termination resistor jumper ===
132
133 [[image:1731517195672-298.png||height="81" width="155"]]
134
135 To connect the termination resistor between the **EXT_RS485_A** and **EXT_RS485_B** lines, install a jumper according to the P22 pinout:
136
137 |**Pin**|**Name**|**Description**
138 |**1-2**|**120 Ohm**|Terminating resistor 120 Ohm is connected
139 |**2-3**|**-**|Terminating resistor 120 Ohm is not connected
140
141 === 2.3.12 P11 – header for discrete inputs/outputs ===
142
143 [[image:1732198937514-731.png||height="85" width="272"]]
144
145 |**Pin**|**Name**|**Description**
146 |**16**|**IN_1**|Discrete input #1 “dry contact” (+5V)
147 |**8**|**GND_1**|Discrete input #1 “dry contact” (ground)
148 |**15**|**IN_2**|Discrete input #2 “dry contact” (+5V)
149 |**7**|**GND_2**|Discrete input #2 “dry contact” (ground)
150 |**14**|**IN_3**|Discrete input #3 “dry contact” (+5V)
151 |**6**|**GND_3**|Discrete input #3 “dry contact” (ground)
152 |**13**|**IN_4**|Discrete input #4 “dry contact” (+5V)
153 |**5**|**GND_4**|Discrete input #4 “dry contact” (ground)
154 |**12**|**OUT_4**|Discrete output #4 (+5V, 20mA)
155 |**4**|**GND_OUT_4**|Discrete output #4 (ground)
156 |**11**|**OUT_3**|Discrete output #3 (+5V, 20mA)
157 |**3**|**GND_OUT_3**|Discrete output #3 (ground)
158 |**10**|**OUT_2**|Discrete output #2 (+5V, 20mA)
159 |**2**|**GND_OUT_2**|Discrete output #2 (ground)
160 |**9**|**OUT_1**|Discrete output #1 (+5V, 20mA)
161 |**1**|**GND_OUT_1**|Discrete output #1 (ground)
162
163 = 2.4 Indicators =
164
165 === 2.4.1 DS1 – power indicator ===
166
167 |**State**|**Description**
168 |**Lights red**|The device is powered
169 |**Off**|The device is not powered
170
171 === 2.4.2 DS2 – operation indicator ===
172
173 |**State**|**Description**
174 |**Blinking green**|The BMS firmware is running
175 |**Off**|The BMS firmware is not running
176
177 === 2.4.3 DS3 – communication indicator ===
178
179 |**State**|**Description**
180 |**Blinking yellow (2Hz)**|Initializing communication with BMS Logic boards
181 |**Blinking yellow (25Hz)**|Communication with BMS Logic is established
182
183 === 2.4.4 DS4 – error indicator ===
184
185
186 |(**State**|**Description**
187 |(**Blinking red**|Errors in communication with BMS Logic
188
189 === 2.4.5 DS7 – relay 1 indicator ===
190
191 |**State**|**Description**
192 |**Lights green**|Relay #1 is closed
193 |**Off**|Relay #1 is opened
194
195 === 2.4.6 DS8 – relay 2 indicator ===
196
197 |**State**|**Description**
198 |**Lights green**|Relay #2 is closed
199 |**Off**|Relay #2 is opened
200
201 === 2.4.7 DS5 – relay 3 indicator ===
202
203 |**State**|**Description**
204 |**Lights green**|Relay #3 is closed
205 |**Off**|Relay #3 is opened
206
207 === 2.4.8 DS6 – relay 4 indicator ===
208
209 |**State**|**Description**
210 |**Lights green**|Relay #4 is closed
211 |**Off**|Relay #4 is opened
212
213