Changes for page 2. Installation and connection
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... ... @@ -1,1 +1,1 @@ 1 - drafts.BMS Logic 18.WebHome1 +Battery management systems.BMS Logic 18.WebHome - Content
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... ... @@ -1,5 +1,24 @@ 1 -== 2.1 Installation procedure == 1 +(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 += Installation and connection = 2 2 4 +== Safety rules == 5 + 6 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured. 7 + 8 +It is not recommended to use the system in batteries formed by several series of cells connected in parallel. To increase capacity, it is recommended to connect several cells in parallel groups, and then connect the groups in series. 9 + 10 +(% class="box warningmessage" %) 11 +((( 12 +Communication cable between BMS Main and BMS Logic devices must be deattached during connection of battery cells to BMS Logic. Connecting the battery cells while BMS Logic attached the the BMS Main may cause device damage! 13 +))) 14 + 15 +(% class="box errormessage" %) 16 +((( 17 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery. 18 +))) 19 + 20 +== Installation procedure == 21 + 3 3 The mounting area of the BMS Logic 18 must be protected from mechanical particles (dust, dirt, large objects) and water. The BMS Logic 18 is recommended to be placed close to the cells it controls, but away from high current circuits to reduce interference to measuring circuits and increase overall reliability of installation. 4 4 5 5 The installation site must provide convenient access for subsequent connection to the device’s headers. ... ... @@ -8,7 +8,7 @@ 8 8 9 9 Overall and mounting dimensions of the BMS Logic 18 are shown below. 10 10 11 -[[image:173 3150108388-179.png||data-xwiki-image-style-alignment="center" height="384" width="555"]]30 +[[image:1736771889450-259.png||data-xwiki-image-style-alignment="center" height="405" width="600"]] 12 12 13 13 |**Parameter**|**Value** 14 14 |((( ... ... @@ -16,16 +16,23 @@ 16 16 )))|214 × 140 × 16 17 17 |Mounting dimensions (length × width), mm|198 × 132 18 18 |Mounting holes|M4 19 -|Headers X1-X5 type|Molex series Micro-Fit 20 20 21 -== (% style="color:#333333" %)2.2 (%%)Headers ==39 +== Headers == 22 22 23 23 The BMS Logic 18 is designed to measure temperature and voltage of 18 battery cells. 24 24 25 -[[image:173 3150257403-684.png||data-xwiki-image-style-alignment="center" height="376" width="640"]]43 +[[image:1736770801015-488.png||data-xwiki-image-style-alignment="center" height="350" width="600"]] 26 26 27 -=== 2.2.1 X1 – header for cells === 45 +(% class="box warningmessage" %) 46 +((( 47 +**Attention!** 48 +All headers are shown from the device side! 49 +))) 28 28 51 +=== X1 – header for cells === 52 + 53 +Receptacle Housing: Molex 430252000. Terminals: Molex 43030 54 + 29 29 [[image:1733150257406-647.jpeg||data-xwiki-image-style-alignment="center" height="73" width="256"]] 30 30 31 31 |**Pin**|**Name**|**Description** ... ... @@ -50,8 +50,10 @@ 50 50 |**19**|**C15**|Cell #15 51 51 |**20**|**C17**|Cell #17 52 52 53 -=== 2.2.2X2 – header 1 for temperature sensors ===79 +=== X2 – header 1 for temperature sensors === 54 54 81 +Receptacle Housing: Molex 430251800. Terminals: Molex 43030 82 + 55 55 [[image:1733150257408-172.jpeg||data-xwiki-image-style-alignment="center" height="81" width="267"]] 56 56 57 57 |**Pin**|**Name**|**Description** ... ... @@ -74,8 +74,10 @@ 74 74 |**17**|**TEMP2**|Signal from the thermistor #2 75 75 |**18**|**TEMP1**|Signal from the thermistor #1 76 76 77 -== 2.2.3X3 – header 2 for temperature sensors ==105 +=== X3 – header 2 for temperature sensors === 78 78 107 +Receptacle Housing: Molex 430251800. Terminals: Molex 43030 108 + 79 79 [[image:1733150257410-796.jpeg||data-xwiki-image-style-alignment="center" height="81" width="268"]] 80 80 81 81 |**Pin**|**Name**|**Description** ... ... @@ -98,8 +98,10 @@ 98 98 |**17**|**TEMP11**|Signal from the thermistor #11 99 99 |**18**|**TEMP10**|Signal from the thermistor #10 100 100 101 -=== 2.3.4X4, X5 – headers for communication with BMS Main ===131 +=== X4, X5 – headers for communication with BMS Main === 102 102 133 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030 134 + 103 103 [[image:1733150513230-598.png||data-xwiki-image-style-alignment="center" height="89" width="81"]] 104 104 105 105 |**Pin**|**Name**|**Description** ... ... @@ -108,9 +108,9 @@ 108 108 |**3**|**+5V**|Supply voltage 5V 109 109 |**4**|**GND**|Ground 110 110 111 -== 2.4Switches and Indicators ==143 +== Switches and Indicators == 112 112 113 -=== 2.4.1SWD1 – address switch ===145 +=== SWD1 – address switch === 114 114 115 115 |**Switch number**|**Description** 116 116 |**1**|The first (the lowest) bit of the address. Position ON - bit is 1 ... ... @@ -121,10 +121,10 @@ 121 121 122 122 (% class="box infomessage" %) 123 123 ((( 124 -**Note: **There is no SWD1 switch in the recent revisions of the BMS Logic 18. The device address must be configured in the settings (see the section 4.2Configurationprocedure).156 +**Note: **There is no SWD1 switch in the recent revisions of the BMS Logic 18. The device address must be configured in the settings (see the section [[3. Configuration>>doc:Battery management systems.BMS Logic 18.3\. Configuration.WebHome]]). 125 125 ))) 126 126 127 -=== 2.4.2SWD2 – RS-485 termination resistor switch ===159 +=== SWD2 – RS-485 termination resistor switch === 128 128 129 129 To connect the termination resistor between the **RS485_A** and **RS485_B** lines, switch SWD2 to the ON position. 130 130 ... ... @@ -133,16 +133,17 @@ 133 133 **Note: **There is no SWD2 switch in the recent revisions of the BMS Logic 18. Connect a 120 Ohm termination resistor directly to the X5 connector between the lines RS485_A and RS485_B. 134 134 ))) 135 135 136 -=== 2.4.3DS1 – mode indicator ===168 +=== DS1 – mode indicator === 137 137 138 -|**State**|**Description** 139 -|**Blinking**|Connection between the BMS Main and the device is established 140 -|**Short flashing (~~50 milliseconds in a second)**|The device is measuring voltage and temperature. No communication between the BMS Main and the device 141 -|**Long flashing (1 second in a 2 second period)**|The device is in the bootloader mode 170 +(% style="width:551px" %) 171 +|(% style="width:188px" %)**State**|(% style="width:362px" %)**Description** 172 +|(% style="width:188px" %)**Blinking**|(% style="width:362px" %)Connection between the BMS Main and the device is established 173 +|(% style="width:188px" %)**Short flashing (~~50 milliseconds in a second)**|(% style="width:362px" %)The device is measuring voltage and temperature. No communication between the BMS Main and the device 174 +|(% style="width:188px" %)**Long flashing (1 second in a 2 second period)**|(% style="width:362px" %)The device is in the bootloader mode 142 142 143 -== 2.5Connection procedure ==176 +== Connection procedure == 144 144 145 -=== 2.5.1Connection to BMS Main ===178 +=== Connection to BMS Main === 146 146 147 147 To connect the BMS Main to BMS Logic 18 do the following steps: 148 148 ... ... @@ -158,7 +158,7 @@ 158 158 3. For a total cable length of more than 10 meters use twisted pair with the 120 Ohm wave impedance. 159 159 ))) 160 160 161 -=== 2.5.2Connecting battery cells ===194 +=== Connecting battery cells === 162 162 163 163 To connect the battery cells, follow figure below. Incorrect connection of the cells can damage the BMS Logic 18. 164 164 ... ... @@ -173,6 +173,10 @@ 173 173 Connect the battery according to the diagram, otherwise the device may be damaged! 174 174 ))) 175 175 176 -=== 2.5.3Connecting thermistors ===209 +=== Connecting thermistors === 177 177 178 178 Thermistors should be fastened to the cells, excluding short circuits to the cell terminals (for example, isolate thermistors with heat shrink). For reliable operation, it is recommended to use all thermistors (a temperature sensor per cell). 212 + 213 +[[image:1733231170607-745.png||data-xwiki-image-style-alignment="center" height="324" width="806"]] 214 + 215 +
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