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Last modified by Admin on 2025/03/18 13:04
From version 19.1
edited by Admin
on 2025/03/18 12:27
Change comment: There is no comment for this version
To version 1.1
edited by Admin
on 2024/12/02 14:40
Change comment: There is no comment for this version

Summary

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Parent
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1 -Battery management systems.BMS Logic 18.WebHome
1 +drafts.BMS Logic 18.WebHome
Content
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1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Installation and connection =
1 +== ​​​​​2.1 Installation procedure ==
3 3  
4 -== ​​​​​Safety rules ==
5 -
6 -Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured.
7 -
8 -It is not recommended to use the system in batteries formed by several series of cells connected in parallel. To increase capacity, it is recommended to connect several cells in parallel groups, and then connect the groups in series.
9 -
10 -(% class="box warningmessage" %)
11 -(((
12 -The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
13 -)))
14 -
15 -== Installation procedure ==
16 -
17 17  The mounting area of the BMS Logic 18 must be protected from mechanical particles (dust, dirt, large objects) and water. The BMS Logic 18 is recommended to be placed close to the cells it controls, but away from high current circuits to reduce interference to measuring circuits and increase overall reliability of installation.
18 18  
19 19  The installation site must provide convenient access for subsequent connection to the device’s headers.
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22 22  
23 23  Overall and mounting dimensions of the BMS Logic 18 are shown below.
24 24  
25 -[[image:1736771889450-259.png||data-xwiki-image-style-alignment="center" height="405" width="600"]]
11 +[[image:1733150108388-179.png||data-xwiki-image-style-alignment="center" height="384" width="555"]]
26 26  
27 27  |**Parameter**|**Value**
28 -|(((
14 +| (((
29 29  Overall dimensions (length × width × height), mm
30 30  )))|214 × 140 × 16
31 31  |Mounting dimensions (length × width), mm|198 × 132
32 32  |Mounting holes|M4
19 +|Headers X1-X5 type|Molex series Micro-Fit
33 33  
34 -== Headers ==
21 +== (% style="color:#333333" %)2.2 (%%)Headers ==
35 35  
36 -The BMS Logic 18 is designed to measure temperature and voltage of 18 battery cells.
37 37  
38 -[[image:1736770801015-488.png||data-xwiki-image-style-alignment="center" height="350" width="600"]]
39 39  
40 -(% class="box warningmessage" %)
41 -(((
42 -**Attention!**
43 -All headers are shown from the device side!
44 -)))
45 45  
46 -=== X1 – header for cells ===
47 47  
48 -Receptacle Housing: Molex 430252000. Terminals: Molex 43030
49 49  
50 -[[image:1733150257406-647.jpeg||data-xwiki-image-style-alignment="center" height="73" width="256"]]
51 51  
29 +== ==
30 +
31 +The BMS Logic 18 is designed to measure temperature and voltage of 18 battery cells.
32 +
33 +[[image:1733150257403-684.png||data-xwiki-image-style-alignment="center" height="376" width="640"]]
34 +
35 +=== 2.2.1 X1 – header for cells ===
36 +
37 +[[image:1733150257406-647.jpeg||data-xwiki-image-style-alignment="center" height="76" width="268"]]
38 +
52 52  |**Pin**|**Name**|**Description**
53 53  |**1**|**V-**|Minus of the cell stack
54 54  |**2**|**C2**|Cell #2
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73 73  
74 74  === X2 – header 1 for temperature sensors ===
75 75  
76 -Receptacle Housing: Molex 430251800. Terminals: Molex 43030
63 +[[image:1733150257408-172.jpeg||data-xwiki-image-style-alignment="center"]]
77 77  
78 -[[image:1733150257408-172.jpeg||data-xwiki-image-style-alignment="center" height="81" width="267"]]
79 -
80 80  |**Pin**|**Name**|**Description**
81 81  |**1**|**TEMPG9**|Ground of the thermistor #9
82 82  |**2**|**TEMPG8**|Ground of the thermistor #8
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97 97  |**17**|**TEMP2**|Signal from the thermistor #2
98 98  |**18**|**TEMP1**|Signal from the thermistor #1
99 99  
100 -=== X3 – header 2 for temperature sensors ===
101 101  
102 -Receptacle Housing: Molex 430251800. Terminals: Molex 43030
86 +1.
87 +11.
88 +111. X3 – header 2 for temperature sensors
103 103  
104 -[[image:1733150257410-796.jpeg||data-xwiki-image-style-alignment="center" height="81" width="268"]]
105 105  
91 +[[image:1733150257410-796.jpeg]]
92 +
106 106  |**Pin**|**Name**|**Description**
107 107  |**1**|**TEMPG18**|Ground of the thermistor #18
108 108  |**2**|**TEMPG17**|Ground of the thermistor #17
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123 123  |**17**|**TEMP11**|Signal from the thermistor #11
124 124  |**18**|**TEMP10**|Signal from the thermistor #10
125 125  
126 -=== X4, X5 – headers for communication with BMS Main ===
127 127  
128 -Receptacle Housing: Molex 430250400. Terminals: Molex 43030
114 +1.
115 +11.
116 +111. X4, X5 – headers for communication with BMS Main
129 129  
130 -[[image:1733150513230-598.png||data-xwiki-image-style-alignment="center" height="89" width="81"]]
118 +[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image005.emz]]
131 131  
132 132  |**Pin**|**Name**|**Description**
133 133  |**1**|**RS485_A**|RS-485 line A for communication with the BMS Main
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135 135  |**3**|**+5V**|Supply voltage 5V
136 136  |**4**|**GND**|Ground
137 137  
138 -== Switches and Indicators ==
139 139  
140 -=== SWD1 – address switch ===
127 +1.
128 +11.
129 +111. SWD1 – address switch
141 141  
142 142  |**Switch number**|**Description**
143 143  |**1**|The first (the lowest) bit of the address. Position ON - bit is 1
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146 146  |**4**|The fourth bit of the address. Position ON - bit is 1
147 147  |**5**|The fifth (the highest) bit of the address. Position ON - bit is 1
148 148  
149 -(% class="box infomessage" %)
150 -(((
151 -**Note: **There is no SWD1 switch in the recent revisions of the BMS Logic 18. The device address must be configured in the settings (see the section [[3. Configuration>>doc:Battery management systems.BMS Logic 18.3\. Configuration.WebHome]]).
152 -)))
153 153  
154 -=== SWD2 – RS-485 termination resistor switch ===
139 +**Note – There is no SWD1 switch in the recent revisions of the BMS Logic 18. The device address must be configured in the settings **(see the section 4.2 Configuration procedure).
155 155  
156 -To connect the termination resistor between the **RS485_A** and **RS485_B** lines, switch SWD2 to the ON position.
157 157  
158 -(% class="box infomessage" %)
159 -(((
160 -**Note: **There is no SWD2 switch in the recent revisions of the BMS Logic 18. Connect a 120 Ohm termination resistor directly to the X5 connector between the lines RS485_A and RS485_B.
161 -)))
142 +1.
143 +11.
144 +111. SWD2 – RS-485 termination resistor switch
162 162  
163 -=== DS1 – mode indicator ===
146 +To connect the termination resistor between the **RS485_A** and **RS485_B** lines, switch SWD2 to the ON position.
164 164  
165 -(% style="width:551px" %)
166 -|(% style="width:188px" %)**State**|(% style="width:362px" %)**Description**
167 -|(% style="width:188px" %)**Blinking**|(% style="width:362px" %)Connection between the BMS Main and the device is established
168 -|(% style="width:188px" %)**Short flashing (~~50 milliseconds in a second)**|(% style="width:362px" %)The device is measuring voltage and temperature. No communication between the BMS Main and the device
169 -|(% style="width:188px" %)**Long flashing (1 second in a 2 second period)**|(% style="width:362px" %)The device is in the bootloader mode
170 170  
171 -== Connection procedure ==
149 +**Note – There is no SWD2 switch in the recent revisions of the BMS Logic 18. Connect a 120 Ohm termination resistor directly to the X5 connector between the lines RS485_A and RS485_B.**
172 172  
173 -=== Connection to BMS Main ===
174 174  
175 -To connect the BMS Main to BMS Logic 18 do the following steps:
152 +1.
153 +11.
154 +111. DS1 – mode indicator
176 176  
177 -1. Connect the BMS Main to the first BMS Logic 18 (P15 -> X4);
178 -1. Connect the BMS Logic 18 to each other (X5 -> X4);
179 -1. Switch SWD2 on the last BMS Logic 18 to the ON position or connect a 120 Ohm termination resistor directly to the X5 connector of the last BMS Logic 18.
156 +|**State**|**Description**
157 +|**Blinking**|Connection between the BMS Main and the device is established
158 +|**Short flashing (~~50 milliseconds in a second)**|The device is measuring voltage and temperature. No communication between the BMS Main and the device
159 +|**Long flashing (1 second in a 2 second period)**|The device is in the bootloader mode
180 180  
181 -(% class="box infomessage" %)
182 -(((
183 -**Recommendations:**
184 -~1. The total cable length (the sum of the lengths of all cables) between the BMS Main and the last BMS Logic 18 should not exceed 500 meters.
185 -2. Make all connections with the same cable.
186 -3. For a total cable length of more than 10 meters use twisted pair with the 120 Ohm wave impedance.
187 -)))
188 -
189 -=== Connecting battery cells ===
190 -
191 -To connect the battery cells, follow figure below. Incorrect connection of the cells can damage the BMS Logic 18.
192 -
193 -Begin the connection with the negative of the battery: the "V-" of the first BMS Logic 18 is connected to "B-", then the first cell (C1) of the battery is connected, then the second (C2), etc. The “V-“ of the next BMS Logic 18 is connected to the C18 of the previous BMS Logic 18. If not all inputs of the cells are used, then the remaining inputs are connected to the cell with the most potential.
194 -
195 -
196 -[[image:1733151263524-832.jpeg||data-xwiki-image-style-alignment="center" height="492" width="612"]]
197 -
198 -(% class="box warningmessage" %)
199 -(((
200 -**Attention!**
201 -Connect the battery according to the diagram, otherwise the device may be damaged!
202 -)))
203 -
204 -=== Connecting thermistors ===
205 -
206 -Thermistors should be fastened to the cells, excluding short circuits to the cell terminals (for example, isolate thermistors with heat shrink). For reliable operation, it is recommended to use all thermistors (a temperature sensor per cell).
207 -
208 -[[image:1733231170607-745.png||data-xwiki-image-style-alignment="center" height="324" width="806"]]
209 -
210 210  
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